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PRESS RELEASE
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Bio-based S787 exceeds expectations in titanium machining
Friday, 17 March 2017

A longtime customer of Hangsterfer's Laboratories, Makino offers a wide range of high-precision metal cutting and EDM machinery. Makino's Process R&D Group (Mason, Ohio) has successfully run Hangsterfer's S-787 veg-ester semi-synthetic metalworking fluid for six years in a wide variety of applications.

Makino technologies: "The Hangsterfer's S-787 has met, and continues to meet our criteria for machining performance, health/safety/environmental compliance, cleanliness, foam control, and protection to critical machine components. Sustainable and repeatable performance has been achieved on titanium and other aerospace materials, as well as traditional metallurgy throughout this time period."

Hangsterfer's Laboratories, Inc. researches, develops, and manufactures the Next Generation of metalworking fluids and lubricants in an ISO 9001 approved facility in Mantua, New Jersey, USA. Hangsterfer's prides itself in its Bio-based renewable resource technologies. The company's concern for environmental conservation initiatives has always been at the forefront of their operations, as well as promoting environmental awareness to the business community.

In a culture of continuous improvement in environmental responsibility, all employees at Hangsterfer's play key roles in environmental stewardship. Jaclyn Connor, Regulatory Affairs Specialist at Hangsterfer's, makes sure of it: "We do a lot of toxicity testing on our products to make sure they are safe for workers and the environment. This costs money, of course, but we see it as a benefit."

The development of S-787 was no different. This Bio-based coolant has been a success for Hangsterfer's customers, meeting and exceeding environmental goals, and resulting in significant savings on bulk coolant purchases.

Hangsterfer's S-787 is a chlorine-free vegetable based semi-synthetic that represents the Next Generation in technology. What really sets it apart from competitor coolants is that it's free of boron, chlorine, formaldehyde, and secondary amines. These unique characteristics allow for excellent results in high-pressure applications with exotic aerospace and medical alloys, like titanium. The natural translucent formula provides good work piece visibility (no foaming), and reduces coolant consumption significantly.

Hangsterfer's customers report up to 50% less usage with S-787 compared to other coolants, due to less drag out. S-787 results in an excellent finish and improved tool life as well, which according to customer reports, has not been seen in other coolants.

Because it is non-hazardous and non-toxic, S-787 has a less pungent odor, and leaves machine walls cleaner than other coolants. It's easier on the skin too. Several operators shared their success with S-787:

“Over the last six months we have changed most of our saws to Hangsterfer's S-787 with immediate improvements such as cleaner work areas, longer blade life and better cuts! It's less greasy and messy than the previous coolant which saves us time cleaning parts after cutting as well as getting the coolant back out of the saw fines for reuse,” says James Hostetler of TMS Titanium.

Tim Moore of Special Mine Services stated a reduction in coolant consumption close to 30%. “We no longer have a pungent coolant odor; our employees are happy for the switch, and experience no skin irritation. We believe our work environment is healthier and cleaner because of S-787.”

Brian Zirkleback of A-Z Welding and Machine Inc. praised the renewable technology. “The health benefits alone were the reason for our decision to try something new. Since we have made the transition, the machines are cleaner, parts come out spotless with no residue, and our usage has gone down.”

Livekey Tool and Machine has been using S-787 coolant for two years, with excellent results. “It has stayed clean in the sump, with little to no odor. It has also kept the inside of the CNC machines cleaner. Compared to other products, S-787 is superior in cutter lifespan, and rust prevention on machine parts.”

Although there is not yet conclusive data on reduced workers' compensation claims, Hangsterfer's customers are most certainly enjoying a cleaner and safer work environment, with improved employee morale. And while the savings on reduced coolant usage is significant, there is also cost savings in machine cleaning and longevity.

Contact details from our directory:
Hangsterfers Laboratories Laboratory Testing Services, Cutting & Machining Oil
Makino US Electrical Discharge Machining, Machining Systems, Grinding
MacInnes Tooling Ltd Oil, Cutting & Machining Oil, Coolants & Refrigerants
Related directory sectors:
Test Services
Machining
Lubricants
Chemicals