Log in to use our free company, program and sector update tracker feature.

Front page

A new angle on HMC spindles: full Tilt precision and productivity for heavy 5-axis cutting on large aerospace and energy parts

MAG continues to follow "voice of the customer" input for the design of its modular HMC 1250 Series with a new 180,000-position A-axis tilt spindle for 5-axis horizontal machining on large parts. The new 6000 rpm/ 46 kW (61.6 hp) tilt spindle joins an all-around 10,000 rpm/ 56 kW (75 hp) spindle, high-speed 24,000 rpm spindle, high-torque 2600 Nm (1918 ft lb) spindle and two live spindles (110 or 130 mm diameter) as headstock options. The high-torque, 80 kW, spindle is especially suited for aerospace titanium cutting, while the live spindles extend W-axis reach by up to 800 mm (31.5 in), enabling deep cavity milling to high precision with shorter, more rigid tool lengths. Standard on the live spindle, MAG's exclusive Z-axis thermal compensation software dynamically offsets spindle growth to maintain tight tolerances.            

The HMC 1250 Series is engineered for high-precision, high-productivity machining of large aerospace, power generation, pump, valve, and off-road equipment parts. Major machine components, including the X-bed, Z-bed and column are cast ductile iron, with 1250 x 1600 mm pallets, headstock and rotary table housings of gray cast iron. Modular design provides a range of machine travels, 60- to 120-tool magazines and two control choices, in addition to five spindle options, plus tilt capability. That application flexibility combines with maximum 3000 mm (118 in) work zone swing range, 2050 mm (81 in) work height capacity and 7000 kg (15,400 lb) work load.            

Powerful and agile, the new HMC offers 56 to 80 kW (75 to 107 hp) spindle power, 35 kN (7870 lb) Z-axis thrust, and super-rigid, full-contouring hydrostatic rotary table. Productivity is enhanced with 40 m/min (1575 ipm) rapid traverse/feed rate and 15 sec tool change (for up to 35 kg tools) to maximize in-cut productivity.            

A standard 360,000 position contouring table enables precision 4-axis machining of a variety of part geometries. The hydrostatic table provides a rigid machine platform, while a rugged worm gear drive with clamp securely holds axis position.            

Meeting industry needs for tighter part tolerances and greater machining accuracies, the HMC Series comes standard with linear scale feedback in X, Y and Z axes, providing 8 micron (0.0003 in) positioning accuracy and 5 micron (0.0002 in) repeatability. Heavy-duty hardened and ground roller guide ways enable higher rapid traverse and acc/dec rates with double the load capacity and nearly 10 times the wear life of ball-type ways.

Press release issued by Fives Machining Systems, Inc. on November 6, 2009


 Contact details from our directory:
Fives Machining Systems, Inc. Composite Manufacturing Supplies, Boring Equipment, Lathes, Machining Systems, Cutting Equipment, Cutting Tools, Composite Tape Lay-down, Grinding, Laminating Equipment, Gantries, Drilling Equipment, Routing, Milling, Numeric Control Equipment, Materials Handling Equipment, Systems Integration


 Related directory sectors:
Metal Removing

Enhanced listings:

Quintus Technologies
Quintus Technologies is a global leading provider of high pressure fluid cell presses and hydroform deep-draw presses for sheet metal forming

Victrex Plc
New VICTREX® AE250 composites and hybrid molding technology are changing the equation in Aerospace composites – find out more!

TenCate Advanced Composites
TenCate Advanced Composites is a leading provider of thermoset and thermoplastic prepregs to the aerospace industry.

ESPEC North America Inc. | Qualmark
Qualmark is your industry leading manufacturer and partner for accelerated reliability testing, HALT and HASS, for all commercial and defense avionics.

Intrinsys, Dassault Systèmes’ leading UK partner, deliver Product Lifecycle Management (PLM) solutions alongside engineering consultancy services.

See our advertising tariff.


data pages remaining in monthly quota for non-subscribers

© Airframer Limited, operated under licence by Stansted News Limited 2018. Terms & Conditions of reading. Privacy policy